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Computational Engineering · 724U

Formula Student Wheel Hub FEA and Optimisation

This individual computational engineering project applied finite element analysis and topology optimisation to a 3D wheel hub developed for the Queen Mary Formula Student 2024 car. I used h-refinement to test mesh convergence from 4 mm to 1.2 mm, compared linear and quadratic elements, investigated stress sensitivity around fillets and assessed the converged design against the aluminium yield strength. The study then explored volume fraction and mesh resolution to reduce mass while retaining a practical structural load path.

Role
Individual FEA, mesh-convergence and optimisation study
Software / tools
Abaqus CAE and CAD
Completed
December 2025
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FEA stress result for the Formula Student wheel hub
FEA stress result used as the cover image for the 724U wheel-hub study.
Interactive STL model Drag to rotate and scroll or pinch to zoom.
Wheel hub model used for the FEA and optimisation study. Download STL ↓

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